Robot flexible automatic welding workstation
With the soaring labor costs of modern welding production and the increasing environmental requirements for welding production, the demand for CNC robot technology and automatic arc welding robot workstations by manufacturers is becoming increasingly urgent. Tianlinggao Industry has designed and manufactured various robot automatic welding workstations, all of which have brought good benefits to the enterprise and accumulated rich experience in the field of automatic robot welding workstations.
1. Main advantages:
1) Stabilize and improve welding quality;
2) Improve labor productivity;
3) Improve the labor intensity of workers, and robots can work in harmful environments;
4) Reduced the requirements for workers' operational skills;
5) Shortened the preparation cycle for product upgrades (only requiring software modifications and necessary fixtures), and reduced corresponding equipment investment.
Therefore, it has been widely applied in various industries. The system generally adopts either consumable gas shielded welding (MIG, MAG, CO2 welding) or non consumable gas shielded welding (TIG, plasma arc welding) methods.
Equipment generally includes: welding power supply, welding gun and wire feeding mechanism, welding robot system, corresponding welding software, and other auxiliary equipment.
2. Basic technical indicators:
1) Workpiece size: can be designed according to the user's workpiece size.
2) Workpiece weight: can be designed according to user requirements.
3) Welding speed: generally taken as 5-50mm/s, selected based on the size of the weld seam.
4) Robot repeated positioning accuracy: ± 0.1mm
5) Repetitive positioning accuracy of mobile mechanism: ± 0.15mm
6) Repeated positioning accuracy of the positioner: ± 0.3
3. Benefit analysis:
1) The adoption of automated welding in the field of welding to improve productivity and product quality has become a trend.
2) The use of robots for welding operations can greatly improve economic efficiency. The arc duration of manual welding is only 35-55%, while the arc duration of robot welding can reach over 85%; On the other hand, robots have a fast displacement speed of up to 3m/s or even faster.
Therefore, generally speaking, using robot welding can improve the efficiency by 2-4 times compared to using manual welding, and the welding quality is excellent and stable.
4. Market outlook:
Robot automatic welding workstations can be widely used in various industries such as railways, aerospace, military, metallurgy, and automobiles.
5. Cooperation method:
Provide users with complete sets of equipment, as well as implementation plans, feasibility studies, and technical consultations.
